1. Switch to a Centralized MGPS (Medical Gas Pipeline System)
- Why? Cylinders require frequent refilling, transport, and handling, increasing costs.
- Solution: A centralized pipeline system reduces dependency on cylinders, minimizes refilling frequency, and ensures continuous gas supply.
2. Optimize Cylinder Usage & Storage
- Proper Handling: Training staff to handle cylinders correctly reduces damage and gas leaks.
- Smart Storage: Store cylinders in well-ventilated areas to prevent the buildup of hazardous gases and reduce safety risks.
- Automated Switchover Manifolds:
- Helps switch between empty and full cylinders automatically, preventing downtime.
- Reduces gas wastage and avoids emergency refilling costs.
3. Invest in On-Site Gas Generation Systems ( Heavy Investment)
- Oxygen Generators & PSA Plants eliminate the need for cylinder refills.
- Reduces logistics and supply chain costs over time.
- Cost Benefits:
- No logistics costs for transporting cylinders.
- Reduces reliance on third-party suppliers.
- Uninterrupted gas supply for critical care.
4. Monitor & Maintain Gas Flow
- Install Flow Meters & Pressure Regulators:
- Ensures only the required amount of gas is used, avoiding overconsumption.
- Helps track gas consumption trends to adjust ordering accordingly.
- Leak Detection Systems:
- Regular pipeline and manifold maintenance helps detect small leaks before they lead to massive wastage.
- Annual gas audits help identify inefficiencies.
5. Implement Preventive Maintenance
- Check for cylinder valve leaks before accepting the cylinders upon delivery.
- Regular Manifold System Inspections: Conduct weekly inspections to prevent gas wastage and system failures.”
- Train Staff on Efficient Usage: Helps reduce unnecessary gas usage and wastage.
- Spare Parts Availability: Avoids delays in case of maintenance issues.
6. Install a Heavy Emergency Manifold as Backup
Why is this essential?
- Ensures continuous gas supply in case of sudden cylinder shortages or pipeline failures.
- Prevents critical care disruptions in case of cylinder shortages.
- Supports emergency situations like sudden surges in patient admissions.
- Provides main backup gas supply to critical areas through the manifold.
Final Thought: The Right Solution Depends on Scale
- Small Healthcare Facilities: Using a manifold system with optimized cylinder storage can reduce operational costs.
- Preventive Maintenance: Regular leak testing and pipeline inspections reduce repair costs and extend the system’s lifespan, improving long-term savings.
- Proper Piping Selection: Choose copper pipes based on system scale to prevent pressure drops and maintain efficient gas flow.
- Flow Calculation: Accurately calculate gas flow requirements to ensure optimal system performance.
Contact us today to get the best MGPS solutions tailored to your facility’s requirements!
🌐 Website: praunmetal.com
📧 Email :praun.me@gmail.com